Providing Solutions To Complex Problems
Boyd Corporation's fully integrated, in-house precision converting capabilities are available across multiple facilities with expertise to provide competitive solutions to virtually any industry. Precision converting sales teams and engineers partner closely with your design team to solve complex manufacturing and assembly problems that reduce your overall costs.
As a precision converter, Boyd solves complicated design and performance challenges through deep material selection expertise, innovative manufacturing technologies and easy-to-integrate production parts with tight tolerances. As a foundation for success, we help you determine the most optimal materials to exceed performance requirements or meet cost targets for your application. We design complex laminations that combine the critical performance characteristics of multiple materials. By defining key performance characteristics and carefully selecting best-match raw material solutions, we help maximize your device's long-term and reliable performance.
Boyd is well prepared to support the needs of low to high volume production with core competencies in a wide variety of traditional and innovative die cutting technologies. Conventional die cutting capabilities include manual flatbed die cut, automated flatbed die-cut and high speed flatbed die-cut, laser prototyping, laminating, water jet prototyping, slitting, splitting, precision knife plotter cutting, multi-axis routering, surface treatments and subassembly work. Boyd is a die cutter well prepared with a wide variety of time-honored fabrication techniques to accommodate critical requirements spanning various dimensions, configurations, durometers, cleanliness and complex material combination needs.
Boyd has the ability to join and bond plastics and specific parts by ultrasonic welding or RF welding, depending on the source material.
Efficient Rotary Die-Cutter
Our advanced rotary die cut converting core competencies have become a form of industrial artwork with ultra-tight tolerances (zero-gap tolerances), superb cleanroom manufacturing environments and innovative raw material combinations that are critical to the high design and manufacturing demands of advanced electronics. We actively look for ways to push product integration possibilities by combining multiple unique and individual products into one, simple deliverable with registration and part presentation optimized for customer automated assembly systems.
Smart Cost Savings & Value Added Solutions
At Boyd, we offer you value-added, die-cutting options such as easy-peel-tabs and extended liners on roll stock. These options help you streamline your assembly process by decreasing the difficulty of peeling liners from the adhesive, while doing away with the inherent risk of tearing liners during removal.A part of helping you develop the most cost effective material solutions includes helping maximize material utilization. We are experts in utilizing smart industrial manufacturing design to optimize yields, enhance material utilization and help you save on raw material costs.
Our Precision Converting Parts
Boyd's expertise as a precision converter and die cut fabricator delivers to you reliable and consistent production parts for your Sealing, Thermal and Protection Solutions:
Laminating & Slitting
Depending on the end-product application, we will use either of two slitting processes to prepare your materials for die-cutting. Our rewind slitters mechanically unwind the master roll, slit the material to the proper width, and automatically rewind the slit material into narrow rolls for further processing. Our computer controlled, single knife “baloney” slitters precisely cut stock from the master roll without rewinding. They are capable of slitting material from .125” to 60,” while holding very tight tolerances. Depending on the product and its application, we have both the capability and the technology to laminate and slit substrates and adhesives simultaneously, reducing cost and delivery time.