Precision Converting blends advanced engineered material science and the art of reliable, high accuracy fabrication processes to transform multiple raw materials into usable formats. Boyd’s specialty is to use precision converting to integrate multiple materials or processes to generate one integrated finished component.
Unlimited Raw Material Options
With Boyd’s close material suppliers and our own fabrication, we can find the best fit material for your application that balances function, performance, and cost.
High Volume Product Quality and Consistency
Quickly and consistently convert raw material into usable components and assemblies, maximizing material utilization and reducing costs.
Creative Design Support
Boyd’s experienced design and manufacturing teams help you develop innovative solutions and processes to meet your project needs.
Why Boyd’s Precision Converting?
Boyd’s precision converting expertise spans a broad range of capabilities that service high to low volume mass production and advanced prototyping capabilities easily scalable and translatable into volume processes. Our engineering and manufacturing teams are not only experts in traditional converting processes but also constantly innovate these processes and systems. Boyd’s innovations in precision converting methodologies allow us to maximize efficiency, yield and material utilization to deliver to our customers better service, more repeatable and reliable results, advanced solutions and optimized total cost of ownership.
Boyd’s Complete Support for Your Precision Converting Project
Boyd partners closely with your research, design, and purchasing teams to solve complex manufacturing and assembly problems that reduce your overall costs. Our team determines the most optimal raw materials that will inherently exceed the performance requirements of a component, recommends ways to blend raw materials together for more advance performance characteristics, evaluates the design landscape around a component for additional opportunities to integrate complementary elements, designs for scalable mass production within our own converting processes and the most efficient integration into your end device assembly channels, all while reviewing and meeting your cost targets. We design complex laminations to combine critical performance characteristics of multiple materials, fully customized to benefit and optimize your end device performance.
Material Science Expertise
By defining key performance characteristics and carefully selecting best-match raw material solutions, Boyd maximizes your product’s long-term and reliable performance. We bridge the gap between the hundreds of thousands of mass format raw materials globally available and identify the specific materials you need that are consumable in a format that you can incorporate within your design. A key tenant to helping you develop the most cost-effective material solutions includes maximizing material utilization. We are experts in utilizing smart industrial manufacturing design to optimize yields and help you save on raw material costs.
Value-Add Precision Converting Processes
Boyd specializes in incorporating additional value within our components by integrating easy-peel-tabs, extended liners, and high precision registration control. These features help streamline your assembly process by reducing the likelihood of component tear upon liner removal and minimizing the difficulty of removing peel liners. High accuracy registration control ensures proper automated component pick-and-place within your assembly operations to increase yield rate.
Boyd’s fully integrated, in-house precision converting capabilities are globally available across multiple facilities across three continents with expertise to provide competitive solutions to virtually any industry.
Advanced Rotary Die Cutting
Flatbed Die Cutting
Laminating & Multi-Layer Assemblies
Water Jet Cutting
CNC Precision Knife Plotter
Have questions? We’re ready to help!