Thermal Management

Boyd has a long history of developing, designing, testing, optimizing, and fabricating reliable high-performance thermal management solutions across all industries. Through consistent innovation in engineering and manufacturing, Boyd provides optimized, cost-efficient cooling solutions and systems utilizing the largest range of traditional and advanced cooling technologies.

Boyd’s thermal management solutions enable our customers to:

Increase Performance & Functionality

Cooler devices can perform faster, meaning product designers can increase computational processing speed or electronic switching speed to decrease battery charge times or energy conversion.

Reduce Product Size or Create More Design Space

Decrease the weight and volume of a thermal solution for the same device output, leaving room for more functionality or a smaller product.

Extend Product Lifetimes, Improve Reliability, & Product Safety

Excessive heat can wear out materials, including silicon chip processors and lithium ion (Li-Ion) batteries, so keeping your product cool will keep it running longer and safer.

What is Thermal Management?

Thermal Management is the process of controlling the heat generated by products typically by cooling them with liquid systems, two-phase assemblies, air cooling, or conduction solutions. In most cases, thermal solutions remove heat from sources and dissipate that energy into ambient air.

Why are Thermal Management Solutions Critical to Modern Industry?

Nearly every industry and product employ high power devices or electronics and as devices get smarter and more connected, they use more power in smaller volumes. This trend concentrates heat and is a limiting factor to faster processing, higher battery capacity.

Why Choose Boyd for Your Thermal Management Partner?

Boyd’s expertise with a broad range technologies enables us select the best-fit thermal solution to your application requirements. Boyd’s solutions extend from traditional and advanced air cooling and liquid cooling systems and heat exchangers, to more advanced conduction cooling and two phase heat transfer.

Thermal Management Solutions

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Liquid Cooling

Apply the high heat capacity of liquid cooling in liquid systems, chillers, coolant distribution units (CDUs), cold plates, and heat exchangers.

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Two Phase Cooling

Spread, transport, and dissipate high heat loads reliably with two-phase vapor chambers, thermosiphon systems, and heat pipe assemblies.

Extreme Air Cooling

Cool your products and systems with cost-effective zipper fin assemblies, extruded heat sinks, or axial fans.

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Conduction Cooling

Spread high density heat loads with graphite heat spreaders, encapsulated graphite chassis and enclosures, and thermal interface material.

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Sockets

Semiconductor burn-in and test sockets are essential to test and validate all types of integrated circuits

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Distribution Partners

Find hundreds of our standard components and thermal solutions for purchase at our Authorized Distributors.

Thermal Management FAQs

What is thermal management?

Thermal management controls heat in various systems to ensure performance and reliability. It uses solutions like heat sinks, heat pipes, and liquid cooling to prevent overheating and maintain efficiency.

What are the basics of thermal management?

Thermal management involves managing heat flow through conduction, convection, or radiation. It uses materials and components like heat sinks, heat spreaders, thermal pastes, and cooling systems to efficiently move and dissipate heat. The goal is to balance heat generation with dissipation to keep systems running reliably.

What is the thermal management system?

A thermal management system controls heat by using components like heat sinks, fans, liquid cooling, and thermal interface materials to regulate temperature. It ensures systems run efficiently and reliably by preventing overheating.

What are thermal management strategies?

Thermal management strategies include passive and active cooling methods to control heat. Passive strategies rely on natural heat dissipation using heat sinks and thermal spreaders. Active strategies employ fans, pumps, and refrigeration systems to enhance heat removal. Optimizing airflow, using thermal interface materials, and integrating phase change materials also improve thermal performance.

How do you calculate thermal management?

To calculate thermal management, assess the heat generated by components and the required cooling capacity. Begin by determining the thermal resistance of materials and calculate heat transfer using conduction, convection, and radiation formulas. Factor in ambient temperature and desired operating temperatures to ensure efficient heat dissipation. Use this data to select effective thermal management solutions that meet performance requirements.

What is the basic thermal process?

The basic thermal process involves transferring heat through conduction, convection, and radiation. Conduction transfers heat through solid materials, convection moves heat through fluids, and radiation transfers heat through electromagnetic waves. Together, these processes regulate temperature and maintain efficient thermal management in systems.

What are the different types of thermal control?

Thermal control includes active cooling, passive cooling, and thermal insulation. Active cooling systems, such as fans and refrigeration units, remove heat from components. Passive cooling relies on natural heat dissipation using materials like heat sinks and thermal spreaders. Thermal insulation minimizes heat transfer, protecting sensitive components from temperature fluctuations. Each type plays a vital role in maintaining optimal operating conditions for various applications.

What is thermal management in space?

Thermal management in space controls temperatures of spacecraft and satellite systems to ensure optimal performance in extreme environments. It employs insulation, radiators, and active thermal control systems to manage heat from onboard equipment and solar radiation. Effective thermal management prevents overheating and ensures reliable operation of sensitive components throughout the mission.

Have questions? We’re ready to help!