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Inverter Cooling

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Last updated Aug 21, 2024 | Published on Aug 21, 2024

Cooling the EV Revolution

Inverters are vital components of EVs and rely heavily on thermal management systems to optimize performance. Optimal inverter cooling ensures electric vehicle longevity, safety, and efficiency. Boyd leads in developing innovative thermal management solutions to ensure inverters operate efficiently and safely over their lifetime.

The electric vehicle (EV) market is expanding rapidly due to rising consumer demand, stricter emissions regulations, and advancements in battery technology. According to the International Energy Agency (IEA), global electric car sales reached nearly 14 million in 2024, a 35% increase from 2022. Inverter cooling solutions are critical as EVs become more common, efficient and effective.

Global EV Outlook for 2024

Global Reach, Local Impact: Boyd’s EV Commitment

As the competitive landscape evolves, Boyd stands ready to support new cooling technology needs with our extensive EV thermal management capabilities. Our advanced manufacturing technologies and global infrastructure enable us to deliver innovative solutions. Boyd continually enhances our EV cooling technology production capabilities to keep pace with engineering innovation and market volume demands as industry needs are rapidly evolving. As an example, our state-of-the-art facility in Poland is equipped with the latest EV inverter cooling manufacturing technology with ample production capacity to efficiently serve the regionally growing EMEA EV market. Our manufacturing skill, complemented by our deep expertise in thermal management technologies, enables us to develop innovative technologies that enhance the performance, safety, and longevity of EV components, particularly inverters.

Improving Inverter Cooling Safety and Reliability with Advanced Technologies

Inverters face a significant challenge in managing heat. When inverter heat is not properly managed, inverter reliability and safety are directly impacted. Boyd meets this challenge with tailored, regionalized EV inverter cooling solutions crafted to maximize performance in conjunction with major inverter manufacturers. Our durable cold plate technologies are tuned to specific inverter design performance for maximum efficiency. We leverage advanced copper cold spray technology with our high performance inverter cold plates to improve overall thermal performance even further. Our region-specific supply chain minimizes dependence on imports, enabling us to deliver high-quality components promptly. By focusing on localized manufacturing and cutting-edge technology, we enhance our production processes and stay ahead in meeting the evolving demands of inverter cooling.

Enhancing EV Safety and Reliability

Boyd delivers cost-effective performance in inverter cooling by expertly addressing both thermal management and potential blast protection. Our expertise in managing heat dissipation enable us to tackle unique challenges faced by inverters in EVs. We leverage advanced cooling technologies to effectively manage thermal stresses within the inverter, ensuring consistent performance and reliability. By focusing on optimizing cooling efficiency and controlling costs, we provide high-quality and tailored solutions for the demanding EV market.

Boyd Delivers Robust EV Performance

Boyd addresses the complex cooling challenges in the EV industry with expertise and precision. Our regionalized solutions, including reliable inverter cold plates with advanced copper cold spray technology, effectively manage heat and enhance the reliability of EV components. We maintain a region-specific supply chain to deliver high-quality parts promptly and minimize reliance on imports. Our deep expertise in thermal management enables us to tackle both blast and thermal issues cost-effectively. By focusing on innovative technologies and optimizing performance, we provide robust, reliable solutions that meet the evolving needs of the EV market.

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