Clean Room Manufacturing

Clean Room Manufacturing, Assembly and Kitting

Manufacturing and assembling components for high quality medical and high-performance electronic applications requires a clean and controlled environment. Sensitive components exposed to contaminants can cause catastrophic problems. Foreign Object Debris (FOD) increases adhesive and film assembly defects, which can be costly in lower yield rates for products like display gaskets for mobile electronics.

Keep Sensitive Materials Clean and FOD-Free

Boyd has FDA Registered facilities and is compliant with Current Good Manufacturing Practice regulations (CGMP) to ensure that the products and components we produce meet the exacting quality requirements of our customers. Our cleanroom environments are regularly certified to internationally recognized standards, ranging from Class 100 to Class 100K to serve a variety of cleanliness needs. Clean room facilities are equipped with well-maintained and calibrated machinery that adheres to reliable and reproducible processes for small to large volumes. From material sourcing and storage, to clean handling and manufacturing procedures, to assembly, kitting, and shipping components, Boyd ensures that we keep sensitive materials clean and FOD-free to meet demanding standards while maintaining high yield rates. Our class 100,000 clean rooms to class 100 clean rooms, staffed by fully-trained and experienced personnel, offer you the right cleanroom environment for your application.

Medical Wearables

With new technologies, health care professionals can improve and maintain the health of their patients with more flexible treatment options and cost-effective solutions. Medical wearables integrate complex, multi-layered components into streamlined assemblies that move treatment options outside of the medical office or hospital. Boyd excels in converting medical-grade adhesives and combining them with circuitry, wire hookups and connectors, sensors, chips, cushions and heat spreading technologies in a clean environment.

Display Gaskets & Optically Clear Solutions

Consumers rely on more graphic user interfaces like LED displays, OLED screens, and touch screens. Optically clear adhesives and high-performance display products require clean environments to ensure high yield and lower reject rates in volume production. Boyd’s high-precision converting and advanced rotary die cut capabilities in Class 100 clean room environments ensure the optical integrity of OCAs and display films.

Medical Disposables - One-Time-Use and Repeat Use

The health and safety of both health care professional and patient rely on clean medical disposables, especially when it comes to wound care products and items used in the operating room. Boyd’s clean room facilities are well equipped to produce high-quality dressings and securements, utilizing a wide array of medical adhesives and laminates.

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